© Copyright G.R.P.Technology 2018 - Adelaide Australia
- team management
- technical service
- product R. & D.
- achieving commercial
outcomes
- market strategy
- positioning
- promotional data
- effective means of
distribution
- data analysis
- effective representation
- Closing sales
- Smart budgeting
- Effective distribution
- costing
- activity costing
- cost centring
- capital appropriations
- effective reporting systems
- business plans
- Investor Presentations
- very extensive experience
- CAD & graphic design - 3D print
- word processing, spreadsheets
- video production
- publishing / graphing
- project / stats.
- company reporting
- computer process control
- photo manipulation
- web site design
- new ways/greater efficiency
- plant design & Appropriation
- efficiency improvement
- computerising processes
- computer production
reporting
- efficiency improvement
- materials handling
- profit improvement programs
- computer process control
- establishing methods
- writing specifications
- isolating variables
- ideas
- models / prototypes
- design - 2D - 3D -3D print
- photography
- packaging design
- Large & small companies
- Effective management
reporting
- The Outsourcing technique
- Making the most of
technology
- assembling data bases of
suppliers
for all types of processes in Asia
- plastics, metals, packaging,
printing
- freight, duties
- supplier assessment
- costing issues
● Abrasives
● Adhesives
● Air conditioning
● Aluminium
● Beverage
● Boating
● Brick
● Building
● Building products
● Car putty
● Ceiling tile
● Ceramic
● Chemicals
● Clay pipe
● Coatings
● Computer
● Composites
● Construction
● Electrical
● Fasteners
● Fencing
● Fibreglass
● Fillers
● Fire protection
● Flooring
● Foams
● Food
● Furniture
● Gardening Products
● Insulation
● Laminates
● Marine Products
● Marble (artificial)
● Mastics
● Medical products
● Metal fabrication
● Metal Pressing
● Packaging
● Paint
● Particle board
● Pest Products
● Pet food
● Precast concrete
● Prefabricated Building
● Pigment
● Plaster
● Plastics
● Plywood
● Resin (see below)
● Roofing
● Rubber
● Sanitary Ware
(see below)
● Sealants
● Sign
● Skylight
● Therapeutic Goods
● Tube
● Wire Products
Graham Porter is a consulting
engineer managing G.R.P.
Technology.
They specialise in design and
development of products,
processes and Company
Development.
He graduated from University
of N.S.W, in Sydney Australia,
as a chemical engineer and
worked for a large organization
who operated companies in the
chemical, coatings, plastics
and engineering industries
and was linked to many large
organizations around the world.
Graham has very extensive
experience in R. & D. / Marketing
/ Financial / Computing / Process
Plant design / Production /
Process management & Control
/ Quality Control / Automated
control / Product Design /
Plastics and Company
management .
He has a depth of experience in
over 50 different industries,
creating products that have
found their way around the
world, through connections
with multi-national clients or
direct pitches for clients to
companies in the USA and
Europe.
Graham R. Porter
B.Sc. Tech Chem. Eng. (NSW)
Detail of Synthetic Resin Experience
Company History
Graham Porter started work for A.C.Hatrick Chemicals, a $200 million
turnover company that was a division of Australian Chemical Holdings. This
company was the largest synthetic resin manufacturer in Australia.
ACH was connected to several dozen world wide corporations prominent in
the Plastics and Coating industry.
Graham worked for this company for 20 years from 1960 to 1980 and later
did consulting projects for ACH and FGI (Fibreglass International - owned by
ACH) in the 90's. At the end of the 90's the companies were taken over by
Nuplex Resins Aust. Pty Ltd.
Graham studied for his degree in Chemical Engineering at NSW University
part time. By the time he was finished his degree he was running his own
technical department.
Resin Types
From formulation -lab. -plant -customer.
Starting with :
Phenolic / UF / Melamine / Epoxy / PVA / Polyurethane rubber - coating -
flexible & rigid foam - Plasticisers - Stabilisers - Thermoplastics - vinyl ester -
and adhesives.
Finishing with :
Unsaturated Polyester & gel coats
Performance
During his period as Technical Manager of the Plastics division of ACH
(focused on the Fibreglass Reinforced Plastic (FRP) industry) the % market
share went from 6% to 60%.
A large team was assembled and was equipped with all the end use
application equipment.
Technical Service & R. & D.
Graham started as a lab. technician working on resin development and
technical service.
He worked on resins used by customers such as 3M, Norton, & industries
such as plywood, laminates, particle board, plaster, coating, abrasives. He
then went on to become technical section leader of the polyurethane lab.
formulating products for rigid & flexible foam applications, sealants, rubbers,
and seals for the ceramic pipe industry. During this period extensive time
was spent on the formulation of fillers into plastics and rubbers.
Following this he became Technical Manager of the Plastics division.
This covered Polyester resins for boats, pools, chem. equip., auto. moulding,
car patch compounds, furniture moulding, artificial marble, sanitary ware etc.,
Gel Coats, polyurethanes, PVC plasticisers & stabilisers, glass
reinforcements & fillers for the FRP industry. During this period this division
moved from being a minor player to market leader.
Quality Control
In the various positions that Graham held he had extensive input into
establishing test methods, writing specifications and isolating variables to
keep customers smiling.
Engineering
Assistant Project Engineering Manager - work involved design, specification
& appropriation of new plant and return on investment calculations.
Improvement of existing plant productivity. Coordinating Sales, Technical,
Production, Engineering and Quality control for effective outcomes.
Sales
Working with customers in Australia and NZ.
Learning to identify winning features and benefits to propagate sales.
Extensive touring of USA and Canada. Sales training - effective
representation and budgeting.
Marketing
Effective means of distribution.
Analysis of product sales / competitive activity / market share & trends /
analysis of seasonal sales variation & computer projection of sales figures
for demand forecasting. Relationship of sales seasonal demand to
production capabilities to make best use of assets.
Process
As Process Manager experience involved
Development of new processes that lend themselves to automated computer
process control.
Process computer evaluation for specification.
Plant capacity prediction, and relationship to available production time and
labour. Relationship of plant output to stock control and raw material
requirements, covering seasonal trends. Stock minimisation methods.
Financial
Investigation of all costs relating to manufacturing operations. Computer
projection of costs and corrective action to negate undesirable trends using
revised methods, equipment and labour.
Profit centring of divisions - using Activity Based Costing. Investigation of
company product costing methods and relevance to actual profitability.
Investigation of company financial reporting, its usefulness and ways of
presenting less information in a more meaningful way to aid aid better control
and easier recognition of areas where profitability can be improved.
As a consultant .......
Graham returned to this group to look at the manufacturing operations in
Qld., N.S.W., W.A..Plants involved were Gel Coat and resin
batching/blending and resin manufacturing.
Projects involved organising changes to achieve effective computer control,
and efficient methods, processing, personnel and computer management
reporting
Detail relevant to the Plastic
Sanitary Ware Industry
Company History
Graham Porter started work for
A.C.Hatrick Chemicals, a $200
million turnover company that was
a division of Australian Chemical
Holdings. This company was the
largest synthetic resin
manufacturer in Australia.
ACH was connected to several
dozen world wide corporations
prominent in the Plastics and
Coating industry.
Graham worked for this company
for 20 years from 1960 to 1980
and later did consulting projects
for ACH and FGI (Fibreglass
International - owned by ACH) in
the 90's. At the end of the 90's the
companies were taken over by
Nuplex Resins Aust. Pty Ltd.
Graham studied for his degree in
Chemical Engineering at NSW
University part time. By the Time
he was finished his degree he
was running his own technical
department.
Experience here covered
research & development,
technical service, quality control,
manufacture, process design and
control, profit centering, sales and
marketing.
During his period as Technical
Manager of the Plastics division of
ACH (focused on the Fibreglass
Reinforced Plastic (FRP) industry)
the % market share went from 6%
to 60%.
A large team was assembled and
was equipped with all the end use
application equipment including
such items as chopper and gel
coat guns. Sanitary ware thermal
cycling rigs were developed here
that formed the basis of the
Australian Standard for sanitary
ware products.
In 1980 he went to Adelaide to run
some companies, and in 1981 set
up G.R.P.Technology - a
consulting engineering practice.
The first project was the design of
the second largest plastic
fibreglass roof sheeting line in the
southern hemisphere (several
million dollars)(Alsynite).
Relevant Areas of Expertise
- Plastic Sanitary ware industry
e.g. Vanities - Baths - Spars -
Shower bases - Bathrooms -
Shower cubicles.
Adhesives - formulation of adhesives (ACH).
Particle Board - (used as a stiffener for the back of flat surfaces in sanitary mouldings) - formulation,
manufacture and testing of particle board - resins and additives. (ACH).
Catalyst (peroxides) - (used to gel and cure polyester resins) - years of experience in the selection, type, cure
characteristics, safety, metering of in sprayup equipment, packaging. Visited manufacturing plant for these
Products in the USA. (ACH)
Fillers - use as extenders for resins of all types - formulation using hundreds of different types of fillers to
achieve cost cutting, optimum loading, best methods of dispersion, dispersion equipment design, procedures
for addition, aeration issues, settling issues, effect of physical properties of the end product, viscosity behavior,
optimum formulation. (ACH & G.R.P.Tech.)
Thermoplastic - Vacuum Forming
Techniques and processing problems associated with forming sheet (acrylic and others) - bonding to resin and
testing for performance in a hot and cold water environment. (ACH & G.R.P.Tech.)
Mould Manufacture
Methods of mould manufacture, materials of construction and the physical properties for long mould life. (ACH
& G.R.P.Tech.)
Resins
All aspects of the formulation and manufacture. Ran a team of up to a dozen chemists and engineers engaged
in the generation of products for this industry and others. This involved formulation of gel coats, back up resins
for use with vacuum formed acrylic, and cast artificial marble formulations. This is quite a complex business, as
there are a lot of formulation variables. Graham was extremely successful at it. Several trips to the USA to visit
end users (ACH, G.R.P.Tech.).
Fibreglass
The use of glass fibre as a reinforcement for synthetic resins, the optimum ratios, resin formulation for optimum
glass wet out, methods of cutting, design of cutting heads, optimum glass spray patterns, metering chopper
guns, techniques for optimum deposition and resin wet out, use of different glass sizing formulations. Use and
composition of chopped strand mat. (ACH & G.R.P.Tech.)
Polyurethane Foam
(Used as a stiffener on the back of the laminate of baths and spas). Ran the polyurethane foam laboratories
(ACH) formulating and testing all types of polyurethane foams, and designing equipment to use them.
Well there is a hell of a lot more than this - just ask for more detail
Industry Experience